Basic Nailess Solution

The Basic Nailess Solution is a Sturdy, Long-lasting packing option made of metal and plywood. This combination of materials produces a Light and strong box for your shipping and packaging needs!

Premium materials used in the crate’s construction ensure durability. Birch plywood keeps the paneling lightweight without compromising integrity. Steel chamfered edges offer superior safety during handling. Galvanized metal corners, lid band, and joint fasteners strengthen a standard cleated plywood crate.


Advantages of the Basic Nailess Solution

• Ease of assembly and dismantling without special tools

• Collapsible walls provide overall reduction of shipping, storage and handling costs

• Reducing labor while increasing onsite production space generate maximum customer value

Key Features of the Basic Nailess Solution

• Built for extended usage lifetime for maximized ROI

• Reduced weight and transportation costs

• No banding, nailing, stapling or adhesives required for repeated uses

• UN Boxes are specially designed and certified to UN standards for the transport of dangerous goods

• Exceptional protection against troubled transport conditions, long term storage, and climate shifts

• Compliant with international phytosanitary regulations for export deliveries (ISPM-15 certified)

A Total Value Approach

The Basic Nailess Solution (BNS) is a lightweight, folding, stackable, expendable packaging system built for the most demanding of transport conditions. The combination of material offers superior performance in durability, weight and volume utilization within the industrial supply chain.

The BNS allows outer and inner packaging options to provide our customers with a complete cost-effective solution tailored specifically for them and It adds value to their supply chain.

Currently, the BNS is benefiting several customers across a variety of industries.

• Telecommunications

• Healthcare

• Energy

• Automotive

• Mining

• Aerospace

• Wholesale distribution

A Case of Cost Savings

60% Less time to assemble

40% Reduced volume of unassembled crates for transport, receiving, and warehousing

8% Reduced volume of assembled crate

30% Less tare weight

This is based on a comparison with a traditional nailed crate and pallet

BNS Configurations

  • BNS-3

    BNS-3 comprises three components: a lid, bottom, and foldable frame, which are conveniently delivered flat to conserve storage space and reduce shipping costs. The fixed tongues securely lock into corresponding slots, ensuring effortless and efficient packing and unpacking. Designed for multiple uses, the box can be reused several times, with optional steel spring closures enabling further reusability.

  • BNS-6

    BNS-6 comprises six components: a lid, bottom, and four loose sides, all conveniently delivered flat to optimize storage space and minimize shipping costs. The fixed tongues securely lock into corresponding slots, ensuring easy, quick, and efficient packing and unpacking. With its open construction, this crate allows full access from all sides, facilitating seamless loading and unloading and offering maximum flexibility throughout the packing and unpacking stages. Designed for multiple uses, the box can be reused several times, with optional steel spring closures enabling further reusability.

  • BNS-4LL

    BNS-4LL comprises four components: a lid, bottom, and foldable frame divided into two equal parts, all conveniently delivered flat to optimize storage space and reduce shipping costs. The fixed tongues securely lock into corresponding slots, facilitating easy, quick, and efficient packing and unpacking. Its unique construction allows for easy access when loading products. Designed for multiple uses, this crate can be reused several times, with optional steel spring closures enabling further reusability.

  • BNS-4L

    BNS-4L comprises three components: a lid, bottom, and foldable frame, which are conveniently delivered flat to optimize storage space and reduce shipping expenses. Its fixed tongues securely lock into corresponding slots, facilitating effortless and efficient packing and unpacking processes. Designed for multiple uses, this crate can be reused several times, with optional steel spring closures enabling further reusability.

  • BNS-UN

    BNS UN provides a comprehensive selection of certified box sizes tailored for packing groups I (X), II (Y), and III (Z) of both solid and liquid substances classified as dangerous goods. Our UN Boxes are meticulously engineered to meet stringent UN standards, ensuring the safe and compliant transportation of hazardous materials across various modes, including Road, Rail, Air, and Sea. With a focus on durability, reliability, and adherence to regulatory requirements, our UN Boxes offer peace of mind for the secure handling and transit of dangerous goods.

BNS Returnable

  • The BNS Returnable is a robust packaging solution crafted from steel, featuring six hinges and birch plywood, designed to endure the challenges of multi-use and return transports. Offering the option of collapsing for efficient return transportation, it significantly reduces costs while replacing over forty one-way packaging boxes under regular operating conditions. Collapsibility optimizes space in return shipments and storage, delivering substantial cost savings compared to expandable alternatives. Particularly advantageous for high material flow and limited distribution points, BNS Returnable boxes are available in standard sizes and can be customized to meet customer dimensions and requirements. With easy assembly and disassembled delivery for effortless stacking and storage, these boxes prioritize product protection while maintaining a lighter weight than traditional wood products. Their durability and sustainability make them an ideal choice for returnable packaging, meeting international phytosanitary regulations for export-compliant wood packaging across global shipping networks.

BNS Closure Systems

  • The Standard Tongue

    Standard tongues are carefully pressed into the plywood for optimal durability and stability. The high grip bonding between the lid and base frame further enhances the crate's strength and security. Access and locking mechanisms require a hammer and pincer, providing added assurance against tampering. This meticulously engineered design offers a convenient and reliable solution for low or single-usage scenarios. Plus, assembly and handling are simplified without any loose parts, minimizing the risk of damage or loss.

  • The Spring Clip

    Spring clips offer the highest durability latch for extended re-usage, providing a reliable solution for repeated use. The clip is seamlessly hooked into a steel slot, then mounted to the steel locking plate and securely snapped, ensuring a tight and robust closure. This design not only ensures the longevity of the crate but also reduces labor time, as no special tools are required for assembly. These are supplied loose, facilitating modular assembly and offering flexibility in configuration to meet specific needs.

  • Loose Tongue

    Detachable tongues feature a design where they are mounted through a steel locking plate, offering a secure and adaptable solution. This design necessitates a steel mounting plate and can be utilized alongside spring clips for added versatility. Detachable tongues are supplied separately, allowing for modular assembly and customization according to specific requirements. This configuration provides flexibility and ease of use while ensuring a sturdy and reliable crate construction.